Added making the pot post
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xavishobbies/content/music/making_the_pot.md
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title: "Making_the_Pot"
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date: 2023-03-13T00:00:00-07:00
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description: Banjo - Building
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categories: ["Top_of_the_Stack"]
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tags:
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---
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What I've noticed about *banjos*, at least more than I have with other instruments, is the shear amount of differences in *shape*, *size*, and *sound* **[there is a chance that this is just bias from building this instrument and researching it a bunch]** they seem to have. I think what this diversity allows me to do is create a unique looking and sounding instrument that also caters to my woodworking ability **[more like lack of. good thing my dads around to fill in the gaps... or craters]**.
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With this in mind, I do enjoy the look of a rough banjo made almost entirely of *straight cuts* with an exception of the *head* and this would fall perfectly into within my ability. We decided to take lots of inspiration from [Clifton Hicks Kentucky style](https://www.youtube.com/watch?v=8zomuSYEW5c) banjo. It looks to mostly include straight cuts but still has a *unique* and *finished* feel when completed **[i believe he even mentions that it's a good style banjo to start with]**.
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Last week we were able to get started on the *pot* because we were actually able to find some *oak boards* at Lowes, of all places,**[HA! i told you I could find hardwood at a general hardware store]**. We spent a bit of time drawing out the exact shape we were going to go for and landed on an *elongated hexagon* that was *equiangular* but not *equilateral*. We decided this would be a good shape because it wasn't too wide and *cumbersome* to hold in my lap while playing **[don't want a point to poke me in the eye when playing]** but still maintained the initial vision.
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{{< imageresize "/banjo_sketch.jpg" "Sketch of Pot" "400" "Sketch of Pot" >}}
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Once we got the measurements all figured out, we *transferred* it to scale onto a *parchment paper* that we laid over the *oak board*. This let us get a visual feel for what cuts would need to be made. We used a *protractor* **[haven't used one of those since high school geometry]** to make sure that the angles where pretty spot on.
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{{< imageresize "/banjo_measuring.jpg" "parchment paper model" "400" "Parchment Paper Model" >}}
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When we were happy with the *parchment paper layout*, we transferred it to the board with an *exacto-knife* by scoring the lines onto the wood. We then took it to the *bench* and used a *C-clamp* to hold it in place and a *miter saw* to get the nice straight cuts **[well... as straight as i could get them with my wiggly arms]**. A *miter saw* has a *reinforced back-edge* to reduce any bending of the blade **[doesn't help much if your a shaky human]** resulting in a straighter cut.
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{{< imageresize "/banjo_potlineup.jpg" "Lining up pot " "400" "Lining Up First Cut" >}}
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We then just placed the first completed *pot layer* onto the oak board and *traced* the outline *twice* more. What we might do differently next time is give a bit *more space* between each outline instead of placing them right next to each other. This is because one of the *side vertices* started losing its *point* about *halfway* through the board. We expect came from the *straight cut* of the layer next to it **[you can see the *straight cut* i'm talking about to the right of the hexagon, drawn in pencil]**. This shouldn't be too big of an issues to work with **[fingers crossed]** but may be something to consider *next time*.
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{{< imageresize "/banjo_cutting.jpg" "Miter Saw Cutting" "400" "Miter Saw Cutting" >}}
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After the other two outlines were *cut*, we *stacked* all three together to see how the pot would look *size* and *thickness-wise* **[those are the official terms]**.
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{{< imageresize "/banjo_pot.jpg" "Stacked Banjo Pot" "400" "Banjo Pot Shape" >}}
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I think it turned out pretty *cool*! Here is just a quick *rundown* of the *materials* we used to get to this point for *reference*.
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- *12x48x1 inch* red *oak* board **[from lowes. HAHA!]**
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- Parchment Paper
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- Protractor
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- C-clamp
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- Miter Saw
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That's all for this installment of *banjo build*!
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